Flow pattern visualization and nonlinear analysis of gas-liquid mixing process with top-blowing gas stirring

Abstract

The evaluation of the mixing effect of gas-liquid two-phase flow during the top-blown gas agitation mixing is one of the difficulties in the testing field, especially in the process of using the model method to study the metallurgical top-blowing process. In order to evaluate the effect of gas-liquid two-phase flow mixing, a gas chromatography simulation based on capacitance tomography was used to visualize the flow pattern and analyze the mixed characteristics. A gas top-blown agitation test rig was set up, the gas phase was air-selected, and the liquid phase was selected from synthetic heat-conducting oil. The top-blown stirring test process was measured and imaged by electrical capacitance tomography (ECT) equipment from ECT Instruments Ltd (UK). The MATLAB program was used to identify the mixing areas of the images to obtain the distribution of gas-liquid two-phase. The flow pattern of the gas-liquid mixing region was obtained. The chaotic detection of the gas-liquid mixing process was performed by the three-state test method; the images were processed by the counting box dimension-corrosion method to obtain the mixing uniformity time of gas-liquid flow. Results show that it is feasible to use the capacitance tomography technique to visualize the gas-liquid two-phase distribution. The uniformity time quantification of the gas-liquid mixing process is also achieved.