Abstract

Radial jet drilling (RJD) technology has been proved to be an economical and efficient stimulation technology for oil and gas, geothermal, hydrate, etc. but conventional RJD technology adopts pure water jet to break rock and form laterals, which has low rock breaking efficiency and is unable to effectively break hard rock such as shale. Swirling abrasive jet is proposed to promote the development of RJD. Here, the characteristics of the flow field of the swirling abrasive jet nozzle and the influence of the key impeller parameters are studied by numerical simulation. The distribution and development of axial velocity, tangential velocity, and radial velocity of water and abrasive are analyzed. The results show that the swirling abrasive jet has no constant velocity core, has stronger diffusivity, and can form a larger impact area than the direct jet. Abrasive particles and water can acquire large tangential and radial velocity which can break rock under the action of shear and tensile stress efficiently. With the increase of the spinning angle, the axial velocity of the fluid decreases, and the tangential velocity increases gradually. With the increase of blade thickness, the axial velocity decreases, and the tangential velocity increases. With the increase of the number of blades, the axial velocity decreases, and the tangential velocity increases. The spinning direction almost has no effect on the flow field. Therefore, the spinning angle is recommended to be no less than 270°, blade thickness is 2.5 mm, and number of blades are 3. The research results provide theoretical guidance for the structural design of swirling abrasive jet nozzles.

Highlights

  • Radial jet drilling (RJD) technology can drill one or more horizontal laterals, whose diameter is about 30~50 mm and the maximum length is about 100 m, along the radial direction perpendicular to the main wellbore by hydraulic jetting

  • Abrasive water jet (AWJ) technology, which is a liquidsolid two-phase jet formed by adding solid particles into high-speed flowing water, is used for a wide range of industrial applications, mainly for cutting and surface treatment [22]

  • Abrasive jet has strong rock breaking ability and high rock breaking efficiency, it has poor diffusivity and only forms small diameter rock-breaking hole, which cannot meet the demand of subsequent pipeline entering the formation

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Summary

Introduction

Radial jet drilling (RJD) technology can drill one or more horizontal laterals, whose diameter is about 30~50 mm and the maximum length is about 100 m, along the radial direction perpendicular to the main wellbore by hydraulic jetting. Conventional RJD technology adopts pure water jet to break rock and form laterals. Abrasive water jet (AWJ) technology, which is a liquidsolid two-phase jet formed by adding solid particles (garnet or quartz sand, etc.) into high-speed flowing water, is used for a wide range of industrial applications, mainly for cutting and surface treatment [22]. Abrasive jet has strong rock breaking ability and high rock breaking efficiency, it has poor diffusivity and only forms small diameter rock-breaking hole, which cannot meet the demand of subsequent pipeline entering the formation. A spiral impeller is added into the classic conical nozzle, so that the fluid and abrasive can obtain high radial and tangential velocity and form a large impact diameter. Here, the flow field characteristics of swirling abrasive jet are studied by numerical simulation. The research results can provide guidance for structural optimization design of swirling abrasive jet nozzle

Structure and Principle of Swirling Abrasive Jet Nozzle
Physical Model
Governing Equation
Boundary Condition
Discrete Phase Setting
Experimental Project
Flow Field Characteristics of the Swirling Abrasive Jet Nozzle
Flow Field Characteristics of the Swirling Abrasive Jet
Axial Velocity Distribution
Development Law of Axial Velocity
Development Law of Tangential and Radial Velocity
Distribution Law of Tangential Velocity of Abrasive Particles and Water
Distribution Law of Radial Velocity of Abrasive Particles and Water
Influence of Structural Parameters
Influence of Swirling Angle of Impeller
Influence of Blade Thickness
Influence of Blade Number
Influence of the Spinning Direction
Findings
Conclusion
Full Text
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