Abstract
Morphology control of solution coated solar cell materials presents a key challenge limiting their device performance and commercial viability. Here we present a new concept for controlling phase separation during solution printing using an all-polymer bulk heterojunction solar cell as a model system. The key aspect of our method lies in the design of fluid flow using a microstructured printing blade, on the basis of the hypothesis of flow-induced polymer crystallization. Our flow design resulted in a ∼90% increase in the donor thin film crystallinity and reduced microphase separated donor and acceptor domain sizes. The improved morphology enhanced all metrics of solar cell device performance across various printing conditions, specifically leading to higher short-circuit current, fill factor, open circuit voltage and significantly reduced device-to-device variation. We expect our design concept to have broad applications beyond all-polymer solar cells because of its simplicity and versatility.
Highlights
Morphology control of solution coated solar cell materials presents a key challenge limiting their device performance and commercial viability
For organic bulk heterojunction (BHJ) solar cells, previous studies have shown that the domain size of the phase-separated structures[13,14,15,16], degree of crystallinity[10,17,18,19], interfacial orientation[20] and the presence of mixed phases[16,21] are among the important morphological characteristics collectively affecting exciton transport and dissociation, as well as charge transport, recombination, collection and power conversion efficiency (PCE)
We introduce a novel approach for directing microphase separation, in particular polymer crystallization, by manipulating the fluid flow during solution printing of BHJ solar cells using microstructured printing blades
Summary
Morphology control of solution coated solar cell materials presents a key challenge limiting their device performance and commercial viability. We introduce a novel approach for directing microphase separation, in particular polymer crystallization, by manipulating the fluid flow during solution printing of BHJ solar cells using microstructured printing blades (hereafter referred to as FLUENCE, or fluid-enhanced crystal engineering) The aim of this method is to enhance the polymer crystallinity without increasing the domain size by a mechanism involving flow-induced nucleation. We demonstrate that our flow-enhanced solution printing method is able to substantially increase the degree of crystallinity of the printed all-polymer solar cells, while at the same time reducing the domain size of the phase-separated structure to bring it closer to the length scale of the expected exciton diffusion length, leading to improved PCE
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