Flotation of Copper Sulfide Ore Using Ultra-Low Dosage of Combined Collectors

Abstract

Copper sulfide ores frequently co-occur with pyrite, presenting a significant challenge for their selective separation during beneficiation processes. Despite advancements in flotation technology, there remains a critical need for efficient methods to enhance copper recovery while suppressing pyrite interference, particularly without compromising the associated precious metals such as gold and silver. Current practices often struggle with achieving high selectivity and recovery while maintaining environmental sustainability. Here, we investigate the efficacy of a ternary collector mixture consisting of ammonium dibutyl dithiophosphate (ADD), butyl xanthate (BX), and ethyl xanthate (EX) for the selective flotation of copper sulfide from a complex ore containing 0.79% Cu and associated precious metals (0.233 g/t Au and 5.83 g/t Ag). A combination of lime and hydrogen peroxide as inhibitors was employed to suppress pyrite effectively under alkaline conditions (pH = 11.33). The results demonstrate that the optimized ternary collector system (ADD:BX:EX at a ratio of 1:0.5:0.5) significantly improves the copper grade and recovery at an ultra-low dosage of 10 g/t. The optimized flotation method using the combined collectors and inhibitors effectively separated chalcopyrite from pyrite, achieving a copper concentrate with 20.08% Cu content and a recovery of 87.73%. Additionally, the process yielded notable recoveries of gold (9.22%) and silver (26.66%). These findings advance the field by providing a viable and environmentally conscious approach to the beneficiation of sulfide ores, potentially serving as a blueprint for processing similar mineral deposits while minimizing reagent usage and costs.