Abstract

The corrosion of prestressing steel in prestressed concrete bridges is a critical safety issue. To evaluate the strength of a prestressed concrete beam with corroded strands, it is necessary to know the mechanical properties of the corroded strands in terms of their tensile strength and ductility. In this study, material models were suggested using tensile tests of corroded strands which had been taken from existing bridges. Five prestressed concrete beams with multiple internal corroded strands of different corrosion levels and locations were fabricated and tested using the three-point bending test. The beams with corroded strands near the support did not show meaningful flexural behavior changes, while the beams with corrosion in the mid-span showed significant strength reduction. In order to suggest the appropriate evaluation of the flexural strength of a prestressed concrete beam with corroded strands, material models of the corroded strands were divided into two model categories: a bi-linear material model and a brittle material model. Strength evaluations of the corroded prestressed concrete beams according to fps approximation and strain-compatibility using OpenSEES were conducted. Results suggested the use of the strain compatibility method only when the section loss was greater than 5%.

Highlights

  • Various investigations and studies on prestressed concrete (PC) girder bridges where corrosion has occurred have been conducted [1,2,3]

  • After flexural tests had been conducted, the results showed that the flexural strength had been reduced by up to 10%, and that the ductility and initial stiffness were reduced compared to the non-corroded specimens

  • The results showed that low corrosion levels led to a sharp ductility reduction and the crushing of the concrete, while severe corrosion of the strands led to the local rupture of wire

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Summary

Introduction

Various investigations and studies on prestressed concrete (PC) girder bridges where corrosion has occurred have been conducted [1,2,3]. The studies have shown that the corrosion that occurred on bridges in use was due to the tendons not being properly protected from corrosion-inducing components such as air, water, and chloride. Pape and Melchers [4] carried out a loading test on corroded pre-tensioned concrete girders recovered from a 45-year-old bridge. PC girders had been overestimated compared to the strength and displacement calculated based on design theory. This was the same for all specimens, and the difference increased linearly according to the degree of corrosion

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