Flexible Shear Mode Transducer for Structural Health Monitoring Using Ultrasonic Guided Waves

Abstract

The application of the fundamental shear-horizontal wave mode for guided wave structural health monitoring is undoubtedly beneficial due to its nondispersive characteristics. Existing guided wave shear mode transducers are rigid and brittle, because of these characteristics, bonding them to irregular surfaces (i.e., curved surfaces) is challenging. There is a huge market interest in the development of a flexible shear mode transducer, which eases the transducer bonding process onto irregular surfaces and improves the surface contact between the transducer and the structure. This study presents a flexible shear mode transducer for structural health monitoring using low-frequency guided waves (20–120 kHz). The proposed transducer is manufactured using piezoceramic, and based on the results of this study, it exhibits the directional excitation of fundamental shear-horizontal mode at 20–120 kHz. Finite element analysis and laboratory experiments were conducted to study the behavior of the proposed transducer. Field trials were conducted on a liquid storage tank with an undulated surface (due to corrosion). The performance of the proposed transducer is also compared to the commercially available macro fiber composite transducers. The proposed transducer was driven by the industrialized ultrasonic guided wave inspection system; Teletest Focus+ in line with the application of tank floor inspection using ultrasonic guided waves.