Abstract
The objective of this study is to develop improved polyamide (nylon) 11 (PA11) and 12 (PA12) polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering rapid manufacturing. PA11 and PA12 were melt-blended, dispersing low concentrations of nanoparticles, namely nanoclays (NCs), carbon nanofibers (CNFs), and nanosilicas (NSs) via twin-screw extrusion. To enhance their thermal and flammability properties, an intumescent flame retardant (FR) was added to the mechanically superior NC and CNF PA11 formulations. NC or CNF additions to either PA11 or PA12 generally increased its tensile strength and modulus, but sharply reduced its elongation at rupture. FR additives reduced PA11’s properties considerably. This substitution, however, only exacerbated the already steep drop in elongation at rupture due to FR additives alone; while elongation dropped 58% with the addition of 30 wt% FR, it dropped 98% with the addition of 25 wt% FR/5 wt% CNF.
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