Abstract

In this paper an experimental investigation on fire retardancy of a new polymer nanocomposite derived from organic montmorillonite and exolit fire retardant in an acrylonitrile- butadiene-styrene copolymer by analyzing the flammability and fire behavior is described. The samples were prepared by melting and mixing nanocomposites and fire retardant in different concentrations in an acrylonitrile-butadiene-styrene base polymer. It was found that using only one component (organic montmorillonite or fire retardant) the burning stops in 10 s on the sample. Confirmation of synergy in flammability by combining both montmorillonite and flame retardants was noticed and is discussed regarding the flame-retardant mechanisms assessed by means of the Limiting oxygen index (LOI), UL 94, and cone-calorimeter methods. The acrylonitrile- butadiene-styrene preparation with 15–20 wt% fire retardant and 1–2 wt% organic montmorillonite reached a UL-94 V-0 classification, contrasting with the pure acrylonitrile- butadiene-styrene and the acrylonitrile-butadiene-styrene with 15 wt% fire retardant and acrylonitrile-butadiene-styrene with 1–2 wt% organic montmorillonite formulations, which completely burned. Finally, the samples showed a very good synergy going to a higher reduction of the peak heat release rate and to a minimum mass reduction, as obtained from cone calorimeter tests.

Highlights

  • Polymers are known for relative high flammability, most often accompanied with the production of smoke during combustion

  • The Limiting oxygen index (LOI) and UL-94 tests results are summarized in Table 3 where it can be seen that adding solely 15% fire retardant (FR) to the recycled acrylonitrile-butadiene-styrene copolymer (ABS) (reABS) affected the nanocomposites LOI, by increasing it by 7%

  • When the FR content was as low as 15 wt%, the LOI value increased to 25.5% indicating a significant influence of FR on LOI

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Summary

Introduction

Polymers are known for relative high flammability, most often accompanied with the production of smoke during combustion. ABS (acrylonitrile-butadiene-styrene) generates heavy smoke and soot with lack of char formation. Improving the fire-retardant behavior of polymers is of critical importance for specialists. Many authors have combined ABS with different fire retardants [1,2,3,4,5,6,7,8,9,10,11,12] as well as different clays in order to enhance the synergy between the components [13]. One of the most used clays is the organic montmorillonite (OMT) [13]. Several researchers tried to reduce the polymers’ combustibility by adding different fire retardants

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