Abstract

The use of fabric reinforced polymers in the automotive industry is growing significantly. The high specific stiffness and strength, the ease of shaping as well as the great impact performance of these materials widely encourage their diffusion. The present model increases the predictability of explicit finite element analysis and push the boundaries of the ongoing phenomenological model. Carbon fibre composites made up various preforms were tested by applying different mechanical load up to dynamic loading. This experimental campaign highlighted the physical mechanisms affecting the initial mechanical properties, namely intra- and interlaminar matrix damage, viscoelasticty and fibre failure. The intralaminar behaviour model is based on the explicit formulation of the matrix damage model developed by the ONERA as the given damage formulation correlates with the experimental observation. Coupling with a Maxwell-Wiechert model, the viscoelasticity is included without losing the direct explicit formulation. Additionally, the model is formulated under a total Lagrangian scheme in order to maintain consistency for finite strain. Thus, the material frame-indifference as well as anisotropy are ensured. This allows reorientation of fibres to be taken into account particularly for in-plane shear loading. Moreover, fall within the framework of the total Lagrangian scheme greatly makes the parameter identification easier, as based on the initial configuration. This intralaminar model thus relies upon a physical description of the behaviour of fabric composites and the numerical simulations show a good correlation with the experimental results.

Highlights

  • In these last decades, the use of carbon fabric reinforced polymers (CFRP) in the automotive industry increased very significantly

  • In order to ensure the protection of pedestrians and drivers/passengers in case of collision with a CFRP panel, a model dedicated to the finite element analysis (FEA) of impacts is needed

  • This study is focused on the finite strain modelling of the intralaminar matrix damage and the strain-rate dependency of fabric plies

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Summary

Introduction

The use of carbon fabric reinforced polymers (CFRP) in the automotive industry increased very significantly. The spectral viscoelastic model is replaced by a generalized Maxwell model It has been successfully extended and used in finite strain for anisotropic [9, 10] materials. The matrix damage model proposed by Marcin is coupled to a generalised Maxwell model This present damageable viscoelastic model is expressed in the finite strain framework and implemented in the commercial finite element software LS-DYNA. A comparison between experimental and numerical results is done in the final part

Continuum matrix damage model
Constitutive relation
Effective stiffness tensor
Damage evolution
Viscoelastic damageable continuum model
Material model formulation for finite strain
Expression of tensors
Coupling
Updated Lagrangian formulation
Total Lagrangian formulation
Shear locking
Identification
Numerical examples and discussions
Concluding remarks
Full Text
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