Abstract

The aim of the study was to assess the stresses of the structural materials of the forming module in the process of burger production from vegetable outgrades. The simulation research object was a virtual CAD 3D model of a device used for forming multi-vegetable products. Strength tests were performed on the computational model by applying the finite element method. The following were analyzed in the model: the forces exerted by the mixture of vegetables on the side walls of the tank and the dosing unit; the force from the servomotor resulting from the horizontal thickening of the vegetable mixture; the force from the servomotor resulting from the vertical mixing of the vegetable mixture; the force from the die assembly actuator; the force caused by punching the actuator from the die assembly. For evaluating the structure in the scope of the study, it was assumed that safely reduced stresses should be taken into account, with a safety factor equal to 1.1 of the yield strength of the parent material from which the structure was made (steel 1.4301 (304) with a yield stress Re0.2 of 230 MPa). For welds, safely reduced stresses should be taken into account, with a safety factor equal to 1.4 of the yield strength (Re0.2 of 230 MPa). Strength analyses confirmed that the permissible stress levels were not exceeded in the molding module.

Highlights

  • Food waste has a significant negative impact on the economy, environment, and society [1], and mainly concerns highly developed countries [2,3,4]. It has been identified throughout the supply chain from the direct consumer to sales, transport, and manufacturing processes, or throughout the process of food production “from farm to fork”

  • According to the expert opinions prepared by the Analysis and Thematic Studies Team of the Analysis and Documentation Office in April 2016 on “How to avoid food waste—strategies to improve the efficiency of the EU distribution chain in food donation” [5], according to Eurostat estimates, food waste is generated in 27 EU countries

  • The supply of vegetables exceeds the demand for the finished product, and vegetable waste management is recognized as a serious problem

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Summary

Introduction

Food waste has a significant negative impact on the economy, environment, and society [1], and mainly concerns highly developed countries [2,3,4]. It has been identified throughout the supply chain from the direct consumer to sales, transport, and manufacturing processes, or throughout the process of food production “from farm to fork”. Production plants are not able to manage products considered as post-production waste, such as the waste (outgrades) of vegetables resulting from selection during the manufacture of frozen food These vegetables usually do not meet the standards relating to size and shape and are considered waste. The supply of vegetables exceeds the demand for the finished product, and vegetable waste management is recognized as a serious problem

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