Abstract

To analyze the stress state of seed cotton in the process of cotton ginning and to improve the quality of lint, a new model for cotton, the laminated cotton model, is presented based on the idea of a composite laminate. The model assumes the cotton mass is made up of a certain number of cotton fibers, each of which has a different arrangement angle. Based on this model, the ginning process is simulated using finite element analysis. The mechanical properties of a single cotton fiber that is either machine- or hand-picked are obtained. The working condition of the ginning process is described successfully. By analyzing the influence of different working conditions on the serration cotton ginning process, the simulation results show the model prediction is reasonably consistent with existing experiments. For example, to improve the productivity and quality of lint, it is important to guarantee the saw teeth are sharp and smooth, with none being crooked or inverted, and missing teeth on each saw blade should not exceed the specified value.

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