Finite Element Analysis and Computational Fluid Dynamics for the Flow Control of a Non-Return Multi-Door Reflux Valve

Abstract

This paper presents a comprehensive analysis of a multi-door check valve using computational fluid dynamics (CFD) and finite element analysis (FEA) to evaluate flow performance under pressure test conditions, with an emphasis on its ability to prevent backflow. Check valves are essential components in various industries, ensuring fluid flow in one direction only while preventing reverse flow. The non-return multi-door reflux valve is increasingly preferred due to its superior backflow prevention, fluid control, and effective flow regulation. Rigorous testing under varying pressure conditions is essential to ensure that these valves perform optimally. This study uses CFD and FEA simulations to evaluate the structural integrity and flow characteristics of the valve, including pressure drop, flow velocity, backflow prevention effectiveness, and flow coefficient. A high-fidelity 3D model was created to simulate the valve’s behavior under various conditions, analyzing the effects of parameters such as the number of doors, their orientation, geometry, and operating conditions. The CFD results demonstrated a significant reduction in backflow and pressure drop across the valve. However, localized turbulence and flow separation near the valve doors, particularly under partially open conditions, have raised concerns about potential wear. The velocity profiles indicated a uniform distribution at full opening with laminar velocity profiles and minimal resistance to flow. The results of the FEA showed that the stresses induced by the fluid forces were below critical levels, with the highest stress concentrations observed around the hinge points of the valve doors. Although the valve structure remained intact under normal operating conditions, some areas may have required reinforcement to ensure long-term durability. Combined CFD and FEA analyses demonstrated that the valve effectively preserves system integrity, prevents backflow, and maintains consistent performance under various pressure and flow conditions. These findings provide valuable insights into design improvements, performance optimization, and enhancing the efficiency and reliability of reflux valve systems in industrial applications.