Abstract

A large background scattering originating from the sample matrix is a major obstacle for fine-structure analysis of a nanometric layer buried in a bulk material. As polarization analysis can decrease undesired scattering in a neutron reflectivity (NR) profile, we performed NR experiments with polarization analysis on a polypropylene (PP)/perhydropolysilazane-derived SiO2 (PDS)/Si substrate sample, having a deep-buried layer of SiO2 to elucidate the fine structure of the nano-PDS layer. This method offers unique possibilities for increasing the amplitude of the Kiessig fringes in the higher scattering vector (Qz) region of the NR profiles in the sample by decreasing the undesired background scattering. Fitting and Fourier transform analysis results of the NR data indicated that the synthesized PDS layer remained between the PP plate and Si substrate with a thickness of approximately 109 Å. Furthermore, the scattering length density of the PDS layer, obtained from the background subtracted data appeared to be more accurate than that obtained from the raw data. Although the density of the PDS layer was lower than that of natural SiO2, the PDS thin layer had adequate mechanical strength to maintain a uniform PDS layer in the depth-direction under the deep-buried condition.

Highlights

  • Silica-based ceramics, which are synthesized from preceramic polymers, have been widely used as surface-coating materials to protect various components from dust, dirt, and moisture [1,2].Perhydropolysilazane (PHPS) is a promising preceramic polymer for protecting organic and inorganic materials in corrosive and oxidative environments [3,4] because it can be used to synthesize high-quality silica layers on metallic materials through room-temperature hydrolysis or oxidation [5,6].As silica-based ceramics are non-conductive and have high thermal resistance, their application as a simple separating layer, for example, as an insulating layer on semiconductor substrates, has been investigated

  • A Fourier transform analysis of the polarized neutron reflectivity (PNR) data was performed to objectively evaluate the perhydropolysilazane-derived SiO2 (PDS) layer thickness of the sample, and the peak position in the Fourier space was in good agreement with the layer thickness

  • Fourier-Transform Infrared (FT-IR) measurements and peak assignment of the synthesized PDS were carried out to determine the composition of the synthesized PDS thin layers on the Si substrate

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Summary

Introduction

Silica-based ceramics, which are synthesized from preceramic polymers, have been widely used as surface-coating materials to protect various components from dust, dirt, and moisture [1,2]. Polymers 2020, 12, 2180 applicability for a variety of processes [8,9] Based on these trends, silica-based ceramic layers are often coated under deep-buried conditions on support materials, such as silicon or glass substrates. The use of deuterium (2 H) labeling techniques [12,13] is beneficial for controlling the neutron scattering contrast of the organic samples and reducing the proton incoherent scattering because there are significant differences in the incoherent scattering cross-sections of the two isotopes (σincoh (1 H) = 79.7 × 10−24 cm and σincoh (2 H) = 2.0 × 10−24 cm2 ) [14]. A Fourier transform analysis of the PNR data was performed to objectively evaluate the PDS layer thickness of the sample, and the peak position in the Fourier space was in good agreement with the layer thickness

Materials
Preparation of PDS Thin-Layer Samples
Neutron
FT-IR Analysis of PDS Thin-Layer Samples
Structural Study of PDS Thin-Layer Samples by NR Analyses
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