Fine and high-performance protein fibers from meat goat hairs via manipulation of keratin alignment and crosslinkages

Abstract

We have converted waste coarse and short hairs of meat goats to high-value, fine, long, and elastic protein fibers via manipulation of keratin alignment and crosslinkages. The shortage of non-petroleum-based fibers has become one of the most prominent concerns. However, few technologies could convert such coarse hairs to fine and flexible fibers for textile uses due to limitations in extensions of fibers, less than 100% of their initial length, and poor flexibility retention of extended fibers, less than 20% of breaking elongation. Limited stretchability and flexibility retention of hair fibers mainly resulted from the difficulty in recovery of crosslinkages in stretched fibers. Here, we used a series of dithiols via multiple cycles of reduction, drawing, and oxidation to produce fine and flexible fibers from coarse and short wool for the first time. Dithiols with long backbones ensured sufficient crosslinkages in proteins after high ratios of drawings. Besides, long crosslinkages brought by dithiols secured sufficient movement between protein molecules and prevented of rupturing chains of protein molecules. As a result, short and coarse hairs of meat goats were turned into long and fine fibers, 350% of their original lengths and 54% of their original diameters, with excellent performance properties, with retentions of 170% of tenacity, and 50% of breaking elongation compared to original hairs. Also, a set of models developed to quantify the effects of extensions of fibers and structures of crosslinkers on the mechanical properties of fibers guides scientists and engineers on property improvement of materials via controlled crosslinkings.