Finding of Correction Factor and Dimensional Error in Bio-AM Model by FDM Technique

Abstract

Additive Manufacturing (AM) is the swift manufacturing process, in which input data can be provided from various sources like 3-Dimensional (3D) Computer Aided Design (CAD), Computed Tomography (CT), Magnetic Resonance Imaging (MRI) and 3D scanner data. From the CT/MRI data can be manufacture Biomedical Additive Manufacturing (Bio-AM) models. The Bio-AM model gives a better lead on preplanning of oral and maxillofacial surgery. However manufacturing of the accurate Bio-AM model is one of the unsolved problems. The current paper demonstrates error between the Standard Triangle Language (STL) model to Bio-AM model of dry mandible and found correction factor in Bio-AM model with Fused Deposition Modelling (FDM) technique. In the present work dry mandible CT images are acquired by CT scanner and supplied into a 3D CAD model in the form of STL model. Further the data is sent to FDM machine for fabrication of Bio-AM model. The difference between Bio-AM to STL model dimensions is considered as dimensional error and the ratio of STL to Bio-AM model dimensions considered as a correction factor. This correction factor helps to fabricate the AM model with accurate dimensions of the patient anatomy. These true dimensional Bio-AM models increasing the safety and accuracy in pre-planning of oral and maxillofacial surgery. The correction factor for Dimension SST 768 FDM AM machine is 1.003 and dimensional error is limited to 0.3 %.