Abstract

To ensure boom sprayer safety and spraying efficiency, the sprayer boom height must be adjusted during pesticide application. The field variation characteristics of the sprayer boom height are the basis of the boom balance adjustment. A boom height detection system based on ultrasonic sensors was designed. Field tests were performed in 2.0 ha of vacant fields and 13.44 ha of wheat stubble fields. A signal processing method based on the K-means clustering algorithm was used to preprocess the ultrasonic sensor data. The results showed that the K-means clustering algorithm could effectively improve the detection accuracy of an ultrasonic sensor. The boom height variation was greatest at the sides of the boom, and the primary frequencies of the boom height variation were concentrated within a low-frequency band from 0 Hz to 1 Hz. The U-turn operation was more likely to cause the boom to contact the crop canopy or the ground than row operation. As the spraying speed increased, the maximum boom height variation and maximum roll angle increased; these primary components decreased in frequency, and the amplitude clearly increased. The maximum boom height variation exceeded 50 cm, and the maximum roll angle exceeded 3°, which not only aggravated the droplet drift but also caused damage to the boom and nozzles due to contact with the ground or the crop canopy. These findings can provide a theoretical basis for use in the development of an automatic boom height adjustment system.

Highlights

  • Boom sprayers have become the primary machine type used to spray fields because they provide a better spray nozzle atomization effect, larger operation width and higher operation efficiency than other types of sprayers [1]–[3]

  • The results indicated that the boom height variations of the two fields were similar but that the boom height variation in the vacant field was larger than that in the wheat stubble field

  • The results showed that the detection values of the ultrasonic sensors spanned different categories at the same wheat stubble height, which might be caused by the uneven crop canopy or the rough ground under the boom

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Summary

Introduction

Boom sprayers have become the primary machine type used to spray fields because they provide a better spray nozzle atomization effect, larger operation width and higher operation efficiency than other types of sprayers [1]–[3]. During operation, unwanted boom motions typically occur when the sprayer tyres pass over uneven terrain in the field [5], which affects the spraying and may cause the boom to contact the crop canopy or the ground, resulting in serious damage to the crops and the boom [6]–[9]. The variation in the boom height affects the droplet distribution of boom sprayers. Speelman and Jansen [14] used acceleration sensors to perform experiments on the impact of boom height vibrations on the distribution of droplet deposition during low- and high-frequency motions of the sprayer. The experimental results showed that when the vibration frequency of the boom was reduced from 3 Hz to 0.5 Hz, the variation coefficient of the droplet distribution in the vertical plane increased by 100%. To reduce the impact of boom height variations on the spray effect, it is essential to clarify

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