Field Test of Electrical Heating With Horizontal And Vertical Wells

Abstract

Abstract The purpose of this paper is to report on the field test results of the Texaco Canada Petroleum Inc. (TEXCAN) and the Alberta Department of Energy (ADOE, formally AOSTRA), Electrical Horizontal Well Project in the Lloydminster heavy oil area. Two vertical wells (15D-25-56-2W4 and 13C-30-56-1W4) and one horizontal well (16D-25-56-2W4) were connected electrically and heated. This paper presents an overview of electrically heating a horizontal well with vertical wells, the design of the electrical heating system, operational experience, test data, and a discussion on the successes and problems of the project. Three wells were electrically heated; two deviated vertical wells and one horizontal well. The pilot project experienced premature equipment failure and sand production problems. Although a significant production response was achieved at the vertical wells, ongoing operations were not achieved because of sanding problems. The sand problem required daily workovers on the wells to maintain operations. As a result of these problems, and the limited current that can be supplied from just two vertical wells, the thermal response at the horizontal well was 3 - 5 °C and no production response was observed. The project was a technical success in that electrical current from two vertical wells was returned to the power conditioning units via the horizontal well and a thermal response was observed at all the wells. At the vertical wells, there was at times a greater than three times productivity response during electrical heating operations. Introduction Horizontal Wells and Heavy Oil Horizontal wells, typically 500 m in length and longer, are common in the exploitation of heavy oil reservoirs around the world. Horizontal wells offer prospects of improved performance over vertical wells, primarily due to the larger contact area between the formation and the wellbore. Also, the technology for drilling a horizontal well is as advanced as for drilling a vertical well. The cost of drilling a horizontal well is about the same as the cost to drill two to three vertical wells. There are production disadvantages and problems that are unique to a horizontal well application in heavy oil reservoirs. The production rate declines very rapidly during the first several months of production. It is also possible that the entire length of the horizontal well may not be productive. In some production systems, the limiting factor in producing the oil is the mechanical limitation of the pumping equipment, which is exceeded because of the very high viscosity of the oil. Finally, there may be skin effects, such as the visco-skin(1) that may further reduce the productivity of the well. This skin effect and other thermally alterable skin effects (for example, asphaltene precipitation) can block flow into the well, thereby decreasing the effective length and productivity of the well. Increasing the effective length of the well and removing any skin effects can improve the productivity of the well. Electrical Heating Electrical heating of vertical wells has been attempted on several occasions with encouraging results(2-10). Until now, there have been no electrical heating tests that use horizontal wells.