Abstract

Exotic microstructures can be tailored by extreme conditions with combined material processing techniques for desirable properties. In this work, an innovative 2-staged process was explored for WC-10Co cemented carbide surface modification. Firstly, rapid thermal cycles were induced by high current pulsed electron beam (HCPEB) irradiation at energy density of 6 J/cm2, during which the micro-WC/Co was melted and re-solidified into a nano-scaled equiaxed grain microstructure with metastable fcc-WC1-x as the majority phase in the surface layer (~2 μm). Thereafter, a subsequent tempering process was applied to the HCPEB-irradiated cemented carbide specimens and the nano equiaxed grains in the surface layer were gradually transferred into nano-scaled fibrous microstructure. Phase transformation was investigated using thermo-gravimetric analysis differential scanning calorimetry (TGA-DSC), confocal laser scanning microscopy (CLSM), scanning electron microscopy (SEM) and X-ray diffractometry (XRD). Analysis showed that the fibrous nano structure resulted from the decomposition of WC1-x at 600-700 ºC via fcc-WC1-x → hex-WC + hcp-W2C. After the 2-staged process, the surface microhardness was greatly improved.

Highlights

  • Cemented tungsten carbide holds excellent mechanical properties such as high hardness, fracture strength and wear resistance, has been widely used as drilling, cutting, machining tools[1,2]

  • Considering the metastability of the high current pulsed electron beam (HCPEB)-induced microstructure, it is possible that with proper post-HCPEB thermal treatment, this modified surface would undergo a series of solid state phase transformations, resulting in the formation of a surface layer at more stable state with further enhanced property

  • WC-10Co cemented carbide was subjected to a 2-stage process, i.e., HCPEB irradiation and the subsequent tempering treatment

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Summary

Introduction

Cemented tungsten carbide holds excellent mechanical properties such as high hardness, fracture strength and wear resistance, has been widely used as drilling, cutting, machining tools[1,2]. Considering the metastability of the HCPEB-induced microstructure, it is possible that with proper post-HCPEB thermal treatment, this modified surface would undergo a series of solid state phase transformations, resulting in the formation of a surface layer at more stable state with further enhanced property. WC-10Co cemented carbide was subjected to a 2-stage process, i.e., HCPEB irradiation and the subsequent tempering treatment. A nano fibrous composite was formed on the surface of the cemented carbide after the 2-stage process. Microstructure evolution was analyzed to elucidate the mechanism of the solid-state phase transformation leading to the formation of the fibrous composite surface

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