Fiber structure formation in melt spinning of bio-based aliphatic co-polyesters

Abstract

High-speed melt spinning of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH) with the 3-hydroxyhexanoate composition of 5.4 mol% was carried out. Melting temperature of this polymer is 141.5°C. It has been reported that PHBH fibers of good appearance can be prepared through the melt spinning process only when extrusion temperature is lower than the melting temperature of pure PHB (176 °C). The high-speed melt spinning experiment in this study revealed that the crystallization of PHBH proceeded at high take-up velocities even when the extrusion temperature was higher than the melting temperature of PHB. This result is considered to be due to the enhancement of crystallization through the application of high tensile stress to the molten polymer in the spinning line. As-spun fibers showed sufficiently high mechanical properties. On the other hand, crystalline orientation of α-form crystal increased with an increase in the take-up velocity and the existence of a small amount of β-form crystals was detected at high take-up velocities. This is another indication for the occurrence of crystallization under high tensile stress.