Femtosecond laser shock peening Cu-Zn welds: Experiments and multi-scale modeling investigation

Abstract

Laser shock peening of the weld surface is a cutting-edge treatment technology following welding. However, the conventional nanosecond pulsed lasers used for this process can unintentionally damage the weld surface quality due to secondary melting, which can reduce the comprehensive mechanical properties of the material. Here, we applied femtosecond laser shock peening (FLSP) to Cu-Zn welds as a paradigm. Experimental results show that FLSP cause the finer grain size on the surface of welds, with the maximum increases of approximately 17.6 % in surface hardness of the welds. The residual stress on the surface was transformed from tensile residual stress to compressive residual stress. Crucially, to provide a more precise depiction of the FLSP process, we developed a comprehensive multi-scale modeling approach that involves integrating the inputs and outputs among models with different scales. This multi-scale modeling approach provides an enhanced understanding of the FLSP process compared to traditional single scale models. The high-density electron pressure evolution process, the shock compression fragmentation process of the weld dislocation network during FLSP and the depth of compressive residual stress could be investigated by this model. These findings provide electronic-level and atomic-level insights and imply promising applications of FLSP on various welds surface.