Abstract
A cantilever beam type load cell dynamometer was designed and fabricated using beam theory of bending for measuring forces during shaping operation. The strain gauges were used for forces at different load. The experimental data were recorded on a computer during all experiments. The designed dynamometer calibrated to measure cutting & thrust forces. 3D simulations of shaper machining are performed by using DEFORM 3D V-10.2 software. The effects of various back rake angles, various tool shape, and radius were analyzed for cutting force, thrust force and forces ratio by using single variable experiments. Theoretical analyses have done for cutting force, thrust force and ratio and results shown that similar trend observed with experimental results. Keywords: Force Analysis, Force ratio, shaping operation
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