Abstract

For predicting the key technology indicators (concentrate grade and tailings recovery rate) of flotation process, a feed-forward neural network (FNN) based soft-sensor model optimized by the hybrid algorithm combining particle swarm optimization (PSO) algorithm and gravitational search algorithm (GSA) is proposed. Although GSA has better optimization capability, it has slow convergence velocity and is easy to fall into local optimum. So in this paper, the velocity vector and position vector of GSA are adjusted by PSO algorithm in order to improve its convergence speed and prediction accuracy. Finally, the proposed hybrid algorithm is adopted to optimize the parameters of FNN soft-sensor model. Simulation results show that the model has better generalization and prediction accuracy for the concentrate grade and tailings recovery rate to meet the online soft-sensor requirements of the real-time control in the flotation process.

Highlights

  • Flotation is known as froth flotation, and it is a physicochemical reaction process

  • This paper proposes a feed-forward neural network (FNN) soft-sensor model by using process datum in the flotation process for predicting the flotation concentrate grade and recovery rate, which is optimized by the PSOGSA algorithm

  • The particle swarm optimization (PSO)-gravitational search algorithm (GSA) hybrid algorithm is applied to optimize the parameters of the FNN soft-sensor model, whose aim is to improve the convergence speed and predictive accuracy

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Summary

Introduction

Flotation is the process which is based on the differences of the surface property of solid materials to separate useful minerals and gangue by means of the buoyancy of air bubbles from ore pulp by this method to improve the concentrate grade [1]. Domestic and foreign scholars carry through the research on soft-sensor modeling of the key technical indicators in the flotation process and make a lot of achievements [4,5,6,7,8,9,10,11,12,13,14,15,16]. Moolman and many other scholars created a bubble dynamic model based on image processing through researching flotation foam structure and calculated the content of useful minerals in foam through this model [7]

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