Abstract
Polymer nanocomposites (PNC) have emerged as new materials which can show significantly enhanced mechanical properties over other polymer based materials through the addition of relatively small amounts of nanoscale additives. Rapid prototyping is impacting biomedical in several important ways. This research aims to investigate the potential of using new polymer nanocomposites (PNC) as a raw material for fused deposition modelling machine (FDM). Here, PNCs materials containing a polyamide (PA) and nanoparticles (<5wt%) will be synthesis by mechanical blending using twin extruder compounder to produce 0.85mm diameter of PNC. Dispersion analysis of the nanoparticles in the polymer matrix will be analyzed during the preparation and synthesis process. Futhermore, molecular binding and mixture structure will be investigated by using XPS analysis & Laser Raman Spectroscopy. Material will be characterized for their thermal properties using DSC and processed using FDM, the commercial rapid prototyping (RP) machine. The RP processing parameters will be established and used to produce test specimens to evaluate the mechanical properties of the PNC.
Highlights
The Polymer nano-composites (PNC) will be used for the model material created using Fused Deposition Modeling (FDM) FDM is a rapid prototyping technology that can be used with wide range materials including metals, ceramics, and composites material
This research aims to investigate the potential of using new PNC as a raw material for modeling using FDM method
This study is focus to investigate the optimum composition of new PNC material which can be extruded in the FDM system, to determine molecular binding mixture by using XPS analysis, to investigate molecular structure of the mixture using Laser Raman Spectroscopy and to evaluate the processing parameters of FDM and mechanical properties of PNC material
Summary
The PNC will be used for the model material created using Fused Deposition Modeling (FDM) FDM is a rapid prototyping technology that can be used with wide range materials including metals, ceramics, and composites material. This research aims to investigate the potential of using new PNC as a raw material for modeling using FDM method. This study will use methods Fused Deposition Modeling (FDM) and polymer Nano-composite (PNC) which by this method will be able to produce biomedical products porous. This study is focus to investigate the optimum composition of new PNC material which can be extruded in the FDM system, to determine molecular binding mixture by using XPS analysis, to investigate molecular structure of the mixture using Laser Raman Spectroscopy and to evaluate the processing parameters of FDM and mechanical properties of PNC material. The scope of study this research is Fused Deposition Modeling (FDM) process will used for develop new metallic and ceramic materials for rapid fabrication of functional components with higher mechanical properties. International Integrated Engineering Summit 2014 electron microscopy (TEM) machine for analysis that additive disperse well and not agglomerate in one area
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