Fe-Nx sites coupled with core-shell FeS@C nanoparticles to boost the oxygen catalysis for rechargeable Zn-air batteries

Abstract

The development of efficient single-atom catalysts (SACs) for the oxygen reduction reaction (ORR) remains a formidable challenge, primarily due to the symmetric charge distribution of metal single-atom sites (M-N4). To address such issue, herein, Fe-Nx sites coupled synergistic catalysts fabrication strategy is presented to break the uniform electronic distribution, thus enhancing the intrinsic catalytic activity. Precisely, atomically dispersed Fe-Nx sites supported on N/S-doped mesoporous carbon (NSC) coupled with FeS@C core-shell nanoparticles (FAS-NSC@950) is synthesized by a facile hydrothermal reaction and subsequent pyrolysis. Due to the presence of an in situ-grown conductive graphitic layer (shell), the FeS nanoparticles (core) effectively adjust the electronic structure of single-atom Fe sites and facilitate the ORR kinetics via short/long-range coupling interactions. Consequently, FAS-NSC@950 displays a more positive half-wave potential (E1/2) of 0.871 V with a significantly boosted ORR kinetics (Tafel slope = 52.2 mV dec−1), outpacing the commercial Pt/C (E1/2 = 0.84 V and Tafel slope = 54.6 mV dec−1). As a bifunctional electrocatalyst, it displays a smaller bifunctional activity parameter (ΔE) of 0.673 V, surpassing the Pt/C-RuO2 combination (ΔE = 0.724 V). Besides, the FAS-NSC@950-based zinc-air battery (ZAB) displays superior power density, specific capacity, and long-term cycling performance to the Pt/C-Ir/C-based ZAB. This work significantly contributes to the field by offering a promising strategy to enhance the catalytic activity of SACs for ORR, with potential implications for energy conversion and storage technologies.