Abstract

This paper investigates the key design and operational features of embedded fiber Bragg grating (FBG) sensing for thermal hot spot monitoring in random wound coils, such as used in low voltage electrical machines. To this end thermal experiments are performed on test wound coils embedded with FBG sensors to examine the vital application features of embedded sensor design, such as the sensor packaging material choice, in-situ calibration, sensitivity to vibration, and thermal response time. Measurement error rates are examined and quantified in representative practical tests. The reported results enable a much improved understanding of the performance implications of embedded FBG sensor design features and the attainable in-situ hot spot thermal monitoring performance in random wound coils.

Highlights

  • E LECTRIC machines have found many uses in modern industrial systems

  • This paper investigated the design and operational features of fiber Bragg grating (FBG) sensor use for thermal hot spot monitoring in random wound coils such as used in low voltage electric machinery

  • The reported data show that the use of sensor thermal calibration characteristic obtained prior to coil embedment to interpret in-situ hot spot measurements yields a measurement error that has been experimentally quantified and shown to be smaller than ≈1 °C. This error rate is deemed acceptable for electrical machine coil thermal monitoring in most practical applications [17], [19]

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Summary

INTRODUCTION

E LECTRIC machines have found many uses in modern industrial systems. A significant proportion are employed in low voltage applications for which they are almost invariably designed with random wound electric coils due to the benefit of reduced manufacturing cost [1]. Where thermal monitoring of wound components is concerned, the reported literature is constrained to metallic packaged FBG sensor application in large form wound coil structures or on the outer surface of random wound coils and not in the proximity of coil embedded hot spots that are of critical interest in low voltage machinery. MOHAMMED AND DJUROVIC : FBG THERMAL SENSING FEATURES FOR HOT SPOT MONITORING capability in a wound coil embedded position an FBG sensor needs to be isolated from mechanical stress inherent to machine coils. The underlying aim of this work is to increase the understanding of the influence of embedded sensor design features on attainable in-situ hot spot thermal monitoring performance, with a view to underpinning the acceptance and effective application of this technique in operational device embedded sensing applications

TEST SYSTEM DESCRIPTION
IN-SITU MEASUREMENT ERROR
INFLUENCE OF VIBRATION ON HOT-SPOT EMBEDDED SENSOR PERFORMANCE
ASSESSMENT OF PACKAGING MATERIAL INFLUENCE ON DYNAMIC THERMAL RESPONSE
CONCLUSIONS
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