Abstract

This article presents a multi-disc coreless axial flux permanent magnet synchronous machine (MDC-AFPMSM) with N pole and S pole type series magnetic circuit and open-end winding for high reliability applications, such as small power actuator system. Firstly, the topology and driving modes of MDC-AFPMSM are presented in details. In this article, a multi-objective optimization function is proposed to design the machine with full consideration of various influence factors. The drive performance indexes of four-phase, five-phase and six-phase machines are analyzed and discussed. Furthermore, main parameters of the five-phase MDC-AFPMSM with open-end winding are calculated. In order to reduce the torque ripple, the air gap magnetic flux is optimized. Finally, the operation characteristics under short-circuit and open-circuit faults are fully analyzed based on the three-dimensional (3D) finite element algorithm. Comprehensive simulation results and theoretical analysis have demonstrated that the open-end winding MDC-AFPMSM has much stronger fault-tolerant ability in comparison to that of conventional machines.

Highlights

  • Electric actuator replaced traditional hydraulic mechanism in the intelligent equipment and its use has been considerably increased during the last decades

  • This article proposes a fault-tolerant open-end winding MDC-axial flux permanent magnet synchronous machine (AFPMSM) topology for the actuator, which is constrained by the structure, accuracy, reliability and cost

  • In this article, a multi-disc coreless axial flux permanent magnet synchronous machine (MDC-AFPMSM) with N pole and S pole type series magnetic circuit and openend winding is proposed for high reliability applications

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Summary

INTRODUCTION

Electric actuator replaced traditional hydraulic mechanism in the intelligent equipment and its use has been considerably increased during the last decades. X. Wang et al.: Fault-Tolerant Analysis and Design of AFPMSM With Multi-Disc Type Coreless Open-End Winding working states. In [7], authors presented one machine, in which each phase winding is excited by H-bridge power supply, separately This topology can get the electrical isolation between different windings effectively. The openend winding machine system can be modulated by two-level inverters at both ends of the stator windings to produce threelevel effect, which can further improve the machine drive performance and make the control strategy more flexible [9]. This article proposes a fault-tolerant open-end winding MDC-AFPMSM topology for the actuator, which is constrained by the structure, accuracy, reliability and cost. A multi-objective optimization function considered the performance, fault tolerance, processing cost, and drive system complexity is proposed It can determine the phase number of MDC-AFPMSM. Comprehensive simulation results based on 3D finite element algorithm and related analytical discussions are presented to study the drive performance and fault-tolerant ability of the MDC-AFPMSM

TOPOLOGY DESIGN
OPTIMIZATION RESULT
DIMENSION
STATOR
MACHINE PERFORMANCE ANALYZE
FAULT TOLERANCE ANALYZE
Findings
CONCLUSION

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