Abstract

Fault diagnosis of bearings is a crucial part of the maintenance process of the rotary machinery. Extracting the cyclic characteristics of the impact force is of significant importance for the bearing diagnosis. To highlight the fault features from signals combined with heavy background noise, a novel approach for bearing fault diagnosis based on the short-time processing is proposed. Fault signals are regarded as periodic impulse response signals. Firstly, a vibration signal is band-pass filtered with a subsequent spectral analysis. Then we integrate the energy of the filtered signal with a constant length, and the natural logarithm is considered to obtain the energy curve. The energy curve is a straight decaying curve, and its spectral energy is more concentrated on the fault characteristic frequency compared with envelope. Finally, the fault characteristic frequency of the bearing is found by the spectral analysis of the energy curve. The effectiveness of the proposed method is verified by simulation and experiments. The harmonics and sidebands in logarithmic energy spectrum are suppressed well, and the fault characteristic frequency is highlighted. Comparison of the proposed method with Hilbert envelope method shows that the proposed method can highlight the fault characteristic frequency.

Highlights

  • Rolling element bearing is an important component of the rotary machinery equipment

  • A fault feature extraction method based on short-time processing is proposed for the early fault diagnosis in rolling element bearings

  • Since the energy integral is equal to the average energy of the signal at a certain time for a pulse signal, the short-time energy of impulse response signal reflects the total energy at each time point

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Summary

Introduction

Rolling element bearing is an important component of the rotary machinery equipment. Studies show that a bearing failure can occur due to many reasons such as improper machining, installation and maintenance procedures. The envelope of impact signal is exponentially decaying, so the fault characteristic frequency and its harmonics can be observed in the envelope spectrum. FAULT FEATURE EXTRACTION OF ROLLING ELEMENT BEARINGS BASED ON SHORT-TIME PROCESSING. The logarithmic integral of energy is a statistical energy method, which is widely used to measure the decay curves of pulse tone, named integrated-tone-burst method in the acoustic field [28] Since it can reduce noise and extract the characteristics similar to envelope, the impact period should be observed in the logarithmic energy curve. A fault feature extraction method of rolling element bearings using logarithm of short-time energy is proposed. In the logarithmic energy curve, the noise and harmonics are suppressed well, and the fault characteristic frequency of rolling element bearing is enhanced.

Theoretical basis
Single impact simulation
Periodic impact simulation
Integral time determination
Diagnostic process
Artificially seeded damage bearing
Run-to-failure bearing diagnosis
Findings
Conclusions
Full Text
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