Abstract

In order to extract and enhance the weak fault feature of rolling element bearings in strong noise conditions, the Empirical Wavelet Transform (EWT) is improved and a novel fault feature extraction and enhancement method is proposed by combining the Maximum Correlated Kurtosis Deconvolution (MCKD) and improved EWT method. At first, the MCKD method is conducted to de-noise the signal by eliminating the non-impact components. Then, the Fourier spectrum is segmented by local maxima or minima in the envelope of the amplitude spectrum with a pre-set threshold based on the noise level. By building up the wavelet filter banks based on the spectrum segmentation result, the signal is adaptively decomposed into several sub-signals. Finally, by choosing the most meaningful sub-signal with the maximum kurtosis, the fault feature can be extracted in the squared envelope spectrum and teager energy operator spectrum of the chosen component. Both simulations and experiments are performed to validate the effectiveness of the proposed method. It is shown that the spectrum segmentation result of improved EWT is more reasonable than the traditional EWT in strong noise conditions. Furthermore, compared with commonly used methods, such as the Fast Kurtogram (FK) and the Optimal Wavelet Packet Transform (OWPT) method, the proposed method is more effective in the fault feature extraction and enhancement of rolling element bearings.

Highlights

  • Rolling element bearings are extensively used in various industrial applications, such as aircrafts, marine vessels, coal mining machines, manufacturing, etc., and their failure is one of the most frequent reasons for machine breakdowns and accidents [1,2,3]

  • To extract the weak fault feature caused by the rolling element bearings in the heavy noise condition, a novel fault feature extraction and enhancement method is proposed by the combination of Maximum Correlated Kurtosis Deconvolution (MCKD) and improved Empirical Wavelet Transform (EWT)

  • In order to diagnose the fault of the rolling element bearings in strong noise conditions, the spectrum segmentation strategy of EWT is improved and a novel fault feature extraction and enhancement method is proposed by the combination of MCKD and EWT

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Summary

Introduction

Rolling element bearings are extensively used in various industrial applications, such as aircrafts, marine vessels, coal mining machines, manufacturing, etc., and their failure is one of the most frequent reasons for machine breakdowns and accidents [1,2,3]. In order to perceive and analyze the weak fault in rolling element bearings signals, state-of-the-art technologies, including the Wavelet Transform (WT) [12,13,14] and Empirical Mode Decomposition (EMD) [15,16], are introduced to detect the early failure under noise interference. Satisfying modes can be obtained by merging similar mono-components together These modifications ignore the spectrum shape of rolling element bearing vibration signal in noise conditions and fail to get a reasonable segmentation result. In order to diagnose faults of the rolling element bearings in strong noise condition, the EWT is improved by calculating the envelope of amplitude spectrum, and a new fault feature extraction method based on the combination of the Maximum Correlated Kurtosis Deconvolution (MCKD) and improved EWT is proposed in this paper.

MCKD Algorithm
Empirical Wavelet Transform
Improved Empirical Wavelet Transform
Program of the Proposed Method
Model of the Collected Vibration
Outer Race Fault Simulation
Inner Race Fault Simulation
Experiment Apparatus
Case 1
Case 2
Case 3
Case 4
Conclusions
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