Abstract

A novel fault diagnosis method is proposed, depending on a cloud service, for the typical faults in the hydraulic directional valve. The method, based on the Machine Learning Service (MLS) HUAWEI CLOUD, achieves accurate diagnosis of hydraulic valve faults by combining both the advantages of Principal Component Analysis (PCA) in dimensionality reduction and the eXtreme Gradient Boosting (XGBoost) algorithm. First, to obtain the principal component feature set of the pressure signal, PCA was utilized to reduce the dimension of the measured inlet and outlet pressure signals of the hydraulic directional valve. Second, a machine learning sample was constructed by replacing the original fault set with the principal component feature set. Third, the MLS was employed to create an XGBoost model to diagnose valve faults. Lastly, based on model evaluation indicators such as precision, the recall rate, and the F1 score, a test set was used to compare the XGBoost model with the Classification And Regression Trees (CART) model and the Random Forests (RFs) model, respectively. The research results indicate that the proposed method can effectively identify valve faults in the hydraulic directional valve and have higher fault diagnosis accuracy.

Highlights

  • Hydraulic systems play an important role in a wide variety of industrial applications, such as robotics, manufacturing, aerospace, and engineering machinery

  • The PCA-XGBoost fault diagnosis model for hydraulic valves is built on an Machine Learning Service (MLS) cloud service platform, and, compared with the Principal Component Analysis and Classification And Regression Trees (PCA-CART) and the Principal Component Analysis and Random Forests (PCA-RFs) models, the test results indicate that the model is advanced

  • Based on the status monitoring data of the measured inlet and outlet pressure signals of the hydraulic valve, PCA was adopted to reduce the dimensions of the data, and the XGBoost algorithm was used to construct a machine learning model for hydraulic valve fault diagnosis

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Summary

Introduction

Hydraulic systems play an important role in a wide variety of industrial applications, such as robotics, manufacturing, aerospace, and engineering machinery. 2014, can automatically utilize the central processing unit (CPU) multi-threaded parallel computing and has the advantages of low computational complexity, fast running speed, and high accuracy, no matter whether the data scale is large or small [38,39] At present, this method has been successfully applied in many fields, such as fault diagnosis, environmental prediction, and medical detection. The method is based on the cloud service of MLS, using raw sensor data collected from inlet and outlet pressure signals in hydraulic valve condition monitoring, and it integrates both the advantages of the PCA descending dimension and the XGBoost classification. The PCA-XGBoost fault diagnosis model for hydraulic valves is built on an MLS cloud service platform, and, compared with the Principal Component Analysis and Classification And Regression Trees (PCA-CART) and the Principal Component Analysis and Random Forests (PCA-RFs) models, the test results indicate that the model is advanced.

Principle of PCA Dimensionality Reduction
Singular Value Decomposition
Determination of the Number of Principal Components
Main Steps of PCA
Principles of the XGBoost Algorithm
Objective Function of the Model
Solution of Loss Function in the Objective Function
X 2 wj
Optimization of the Objective Function
Introduction to the Experimental Platform
Data Acquisition System
Hzis set within
Hydraulic Valve Fault Setting and Data Acquisition
Acquisition of Sample Data for a Hydraulic Valve Fault Diagnosis
Dimensionality
Model Establishment Based on the XGBoost Algorithm
Model Evaluation
Results
Conclusions
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