Abstract

In order to further clarify the failure mechanism of the pillar porcelain insulator, the field inspection, the microscopic morphology analysis and material analysis of the ceramic shell of the pillar under a 35kV outdoor vacuum circuit breaker were carried out. The results show that the direct cause of the failure is the discharge between the high voltage conductor inside the porcelain sleeve and the weak part of the porcelain sleeve, and the high temperature arc leads to the bursting of the porcelain sleeve. The indirect cause of the failure is the loose porcelain of the porcelain sleeve, the existence of internal layering, uneven composition and micro-pores and other macro and micro defects, and the original defects of the inner surface of the porcelain sleeve, such as local unglazed and poor quality of the porcelain sleeve manufacturing process. In the long-term outdoor operation, the external moisture and gas penetrate into the porcelain sleeve, which leads to the deterioration of the insulation performance of the porcelain sleeve, and eventually leads to failure.

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