Fatigue performance improvement of U-rib butt-welded connections of steel bridge decks using externally bonded CFRP strips

Abstract

U-rib butt-welded connections in steel bridge decks are known to be highly susceptible to fatigue cracking, which can pose a direct threat to the safety and durability of bridge structures. Carbon fiber-reinforced polymer (CFRP) materials have shown promising potential for fatigue strengthening. This study investigated the effectiveness of CFRP application on the fatigue performance of U-rib butt-welded connections by employing full-scale fatigue tests and finite element analysis. Two single U-rib specimens with welded splice joints were initially tested to initiate real fatigue cracks under cyclic loading. Different techniques of CFRP installation were then proposed to promote the fatigue performance of cracked butt-welded connections. The failure modes and fatigue strength of the tested specimens were evaluated before and after strengthening. Research results showed that fatigue cracks were observed at the arc transition of butt welds, where remarkable incomplete penetration was also discovered. The fatigue strength grade of the tested U-rib butt-welded details was less than 71 MPa stipulated by Eurocode 3. However, after being repaired by CFRP sheet bonding, the equivalent fatigue life of U-rib butt welds with different damage degrees can be extended by 0.5–16.6 times that of the original ones. These findings suggest that CFRP strengthening should be applied instantly on U-rib butt-welded connections once fatigue cracks are found.