Fatigue life prediction of engineering structures subjected to variable amplitude loading using the improved crack growth rate model

Abstract

ABSTRACTIt is a difficult task to predict fatigue crack growth in engineering structures, because they are mostly subjected to variable amplitude loading histories in service. Many prediction models have been proposed, but no agreed model on fatigue life prediction adequately considering loading sequence effects exists. In our previous research, an improved crack growth rate model has been proposed under constant amplitude loading and its good applicability has been demonstrated in comparison with various experimental data. In this paper, the applicability of the improved crack growth rate model will be extended to variable amplitude loading by modifying crack closure level based on the concept of partial crack closure due to crack‐tip plasticity. It is assumed in this model that the crack closure level can instantly go to the peak/valley due to a larger compression/tensile plastic zone resulted from the overload/underload effect, and gradually recovers to the level of constant amplitude loading with crack propagation. To denote the variation in the affected zone of overload/underload, a modified coefficient based on Wheeler model is introduced. The improved crack growth rate model can explain the phenomena of the retardation due to overload and the tiny acceleration due to underload, even the minor retardation due to overload followed by underload. The quantitative analysis will be executed to show the capability of the model, and the comparison between the prediction results and the experimental data under different types of loading history will be used to validate the model. The good agreement indicates that the proposed model is able to explain the load interaction effect under variable amplitude loading.