Fatigue damage assessment by nonlinear ultrasonic materials characterization

Abstract

The ultimate strength of most structural materials is mainly limited by the presence of microscopic imperfections serving as nuclei of the fracture process. Since these nuclei are considerably shorter than the acoustic wavelength at the frequencies normally used in ultrasonic nondestructive evaluation (NDE), linear acoustic characteristics are not sufficiently sensitive to this kind of microscopic degradation of the material's integrity. On the other hand, even very small imperfections can produce very significant excess nonlinearity which can be orders of magnitude higher than the intrinsic nonlinearity of the intact material. The excess nonlinearity is produced mainly by the strong local nonlinearity of microcracks whose opening is smaller than the particle displacement. Parametric modulation via crack-closure significantly increases the stress-dependence of fatigued materials. A special experimental technique was introduced to measure the second-order acousto-elastic coefficient in a great variety of materials including plastics, metals, composites and adhesives. Experimental results are presented to illustrate that the nonlinear acoustic parameters are earlier and more sensitive indicators of fatigue damage than their linear counterparts.