Fatigue damage accumulation in a bolted joint subjected to the random loading

Abstract

Fatigue damage in structures, which escalates with cyclic loading, is traditionally analyzed using blocks of constant amplitude. This study aims to derive the fatigue loading spectrum for the Cirrus SR20 multipurpose airplane and predict the fatigue life of its main spar connection. Using available reference loading data from acrobatic and training aircraft, the loading spectrum was established, and constant amplitude loading blocks were determined through the Rainflow cycle counting and statistical methods. Fatigue damage in the bolted joint was assessed using both linear and nonlinear Miner rules, revealing that results from nonlinear criteria tend to converge towards those from linear predictions as loading blocks increase. This approach provides a robust predictive framework for assessing the fatigue life of airplane components under variable amplitude loadings, potentially enhancing maintenance protocols and structural design durability.