Abstract

ABSTRACTThe crack growth behaviour of hybrid boron/glass/aluminium fibre metal laminates (FMLs) under constant‐amplitude fatigue loading was investigated. The hybrid FMLs consist of Al 2024‐T3 alloy as the metal layers and a mixture of boron fibres and glass fibres as the fibre layers. Two types of boron/glass/aluminium laminates were fabricated and tested. In the first type, the glass fibre/prepreg and the boron fibre/prepreg were used separately in the fibre layers, and in the second type, the boron fibres and the glass fibres were uniformly mingled together to form a hybrid boron fibre/glass fibre prepreg.An analytical model was also proposed to predict the fatigue crack growth behaviour of hybrid boron/glass/aluminium FMLs. The effective stress intensity factor at a crack tip was formulated as a function of the remote stress intensity factor, crack opening stress intensity factor, and the bridging stress intensity factor. The bridging stress acting on the delamination boundary along the crack length was also calculated based on the crack opening relations. Then, the empirical Paris‐type fatigue crack growth law was used for predicting the crack growth rates. A good correlation between the predicted and experimental crack growth rates has been obtained.

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