Abstract

High strength steel (AISI 4340), coated with electroplated cadmium and zinc–nickel, was characterized for tension–compression fatigue behavior without any damage and with a scribed damage in coating under the salt water environment (3.5wt.% NaCl) at room temperature. Both coatings provided an equal amount of extended protection relative to uncoated specimen against the corrosion fatigue. Additionally, the scribed damage in both coatings had no detrimental effect, such as hydrogen re-embrittlement, on the corrosion fatigue. These observations were same when specimens were tested at either 10Hz or 1Hz. However, corrosion fatigue behavior of Cd and Zn–Ni coated HSS was a combination of cycle- and time-dependent phenomena. Damage mechanisms were similar in both coatings without any damage or with a scribed damage. Damage initiated as a typical fatigue involving transgranular fracture, then a transition region consisting of combination of intergranular and transgranular fractures, thereafter intergranular fracture, and finally failure due to overload. The 1Hz specimens had relatively larger transition region than 10Hz specimens.

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