Fast pyrolysis of corn stovers with ceramic ball heat carriers in a novel dual concentric rotary cylinder reactor

Abstract

Fast pyrolysis of corn stovers with ceramic ball heat carriers in a dual concentric rotary cylinder reactor was studied to explore the product yields and characteristics in response to temperature. The reactor was confirmed to successfully scale up to a 25 kg/h pilot plant, with its performance being excellent. The highest bio-oil yield of 48.3 wt% at 500 °C was attained with the char and gas yields being 26.8 and 24.9 wt%. Phenols content was reduced from 22.3% to 18.9% when elevating temperature from 450 until 600 °C, with guaiacols and alkyl phenols being the predominant compounds, while ketones accounted for 15.8–23.0% and their content showed a continuous increase, with hydroxyacetone being the paramount ketonic one. Acetic acid was the dominant acidic compound with its peak content of 9.4% at 500 °C. The char characteristics in response to temperatures were determined for subsequent processing and high value-added utilization.