Fast Design of Spoke-Type PM Motor With Auxiliary Notches Based on Lumped-Parameter Magnetic Equivalent Circuit Model and Hybrid Multiobjective Optimizer

Abstract

The multi-objective design of PM motor is time-consuming. The accuracy complexity of the solver model and the efficiency of the optimizer affect the cycle of electromagnetic design. A fast design method of spoke-type PM motors with auxiliary notches based on lumped-parameter magnetic equivalent circuit (MEC) model and a hybrid multi-objective optimizer (HyMOO) are proposed in this article. The MEC model is established to quickly reflect the influence of design parameters on electromagnetic and torque performance in the account of auxiliary notch structure in the rotor lamination. Meanwhile, an HyMOO is proposed considering the Grey Wolves Optimization (GWO) model, to solve more complex multimode problems involving more parameters. The accuracy and high calculation speed of the proposed MEC are verified in comparison with the FE method. A benchmark test by general distance (GD) and inverted generational distance (IGD) proves the HyMOO with better converge speed and robustness. Based on the MEC model and HyMOO, a fast electromagnetic design is applied for the motor with requirements of 140Nm rated torque and 4.5% torque ripple. The optimal solutions are validated by FE analyses, and the best design are chosen, manufactured as prototype, and tested. Both the FE and experimental analyses verify the reliability of the fast design and the proposed motor.