Abstract
This study aimed to analyze the damage to the machine, look for the biggest trouble factor happen and the most important is the effect of the application of the concept of kaizen to skill up the performance of operators in CW machining maintenance division. In the analysis and handling of an engine failure, the authors use PDCA cycle (Plan, Do, Check, Action) and the application of kaizen to analyze it. From finding the highest cause of trouble that will be made the theme of improvement by collecting data on the check sheet engine trouble and Pareto diagram, analysis of existing conditions using 5W2H, causal analysis the occurrence of engine trouble using the fishbone chart, using the concept of kaizen, evaluation of the results, up to standardization and follow-up. From the analysis of damage to the machine and application FANUC machine kaizen concept, showed a decrease in engine trouble and the increase in skill up performance operator significantly, which is certainly very good impact in terms of engine performance. Of course the result is also impact both on the quality of the product that will be used by the customer
Highlights
Along with the rapid development of the world industry resulted in fierce competition, especially in the automotive industry, which requires the industry players do new innovations to produce products are targeted, high quality, and at competitive prices. these demands causing the industry to think hard to try to make it happen.Various methods are used ranging from good customer service and fast response, delivery time is right, optimization of product functionality, maintain the performance/condition of the engine, until the adoption of new technologies
The results showed that the use of PDCA cycle and methods DELTA in analyzing machine damage, very effective and optimal implementation
The applying the philosophy of improvement/kaizen in problem solving skills and make the map as a barometer expertise of each individual maintenance, has a very strong influence on performance improvement
Summary
Along with the rapid development of the world industry resulted in fierce competition, especially in the automotive industry, which requires the industry players do new innovations to produce products are targeted, high quality, and at competitive prices. Various methods are used ranging from good customer service and fast response, delivery time is right, optimization of product functionality, maintain the performance/condition of the engine, until the adoption of new technologies. Yamaha Motor Parts Manufacturing Indonesia as a company engaged in the automotive industry, one of which produces Casting Wheel, the wheels are used on motorcycles. The process of making the casting wheel at PT. There are several factors that can affects the quality of the machining of the casting wheel l including raw materials and the condition of the engine
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