Abstract

The growth behaviour of nanoporous anodic films on iron during galvanostatic anodizing in ethylene glycol electrolytes containing NH4F and H2O is examined at various current densities, H2O concentrations in electrolytes and temperatures. The film morphology is mainly controlled by the formation voltage, regardless of anodizing conditions. Relatively regular cylindrical pores are formed at formation voltages less than 50 V, while rather disordered pores are formed above 100 V. The decrease in the H2O concentration suppresses chemical dissolution of anodic films in addition to the increased growth efficiency, resulting in the formation of anodic films with a steady thickness of ∼7 μm. The cell size of the anodic films depends upon the H2O concentration as well as the formation voltage, but not upon the current density. Findings in this study will be useful for controlled growth of the anodic films on iron.

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