Abstract

SYNOPSISExposure tests were carried out on plated specimens of zinc alloy fabricated in various ways, including normal pressure die-casting. It is concluded that variations in surface structure or the presence of minor defects on plated castings which are still commercially acceptable from the point of view of appearance do not significantly influence service performance. Accidental variations in chromium thickness have a much larger effect. In further exposure tests, the benefits of thicker, crack-free chromium were investigated. The tests are not complete, but already a clear improvement in resistance to blistering with thicker chromium is evident. The optimum minimum thickness of chromium may lie within the region 0·05 to 0·1 × 10−3 in, but it appears that even a modest increase from the conventional 0·01 × 10−3 in to about 0·03 × 10−3 in would add significantly to corrosion resistance. On all types of specimen, increasing the thickness of the bright nickel undercoat was beneficial. Although thicker ch...

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