Abstract
Microencapsulation of oxidation sensitive oils aims to separate lipids from the environmental oxygen by embedding oil droplets in a solid matrix, which builds a physical barrier. Some oil droplets are not fully incorporated and are in contact with the powder surface generating surface oil. It is proposed that the probability of oil droplets being in contact with the particle surface increases with the oil droplet size. The aim of the study is to investigate the impact of the oil droplet size on the encapsulation efficiency (EE). Two sets of feed emulsions differing in the applied homogenization pressure and in the protein to oil ratio were spray dried using a pilot plant spray dryer. The oil droplet size of the emulsion was determined by static light scattering (SLS). In addition, nuclear magnetic resonance (NMR) was used to measure the d3,2 of oil droplets in the emulsion and in the powder before and after surface oil removal. Encapsulates were analyzed regarding aw, moisture content, particle size, oil load and EE. The oil droplet size in the emulsion decreased with increasing protein to oil ratio as well as with the homogenization pressure. Large oil droplets and in particular droplet clusters resulted in more non-encapsulated oil. The experimentally determined EE was in accordance with the theoretical one, calculated based on the droplet and particle diameter. For emulsions with a diameter > 1 µm, the d3,2 decreased in the powder and further by removing the surface oil, which was related to the deformation of oil droplets contributing to the non-encapsulated oil.
Highlights
Polyunsaturated fatty acids are prone to oxidation
Increasing the soy protein isolate concentration and the homogenization pressure resulted in an obvious shift towards smaller oil droplets
When using high pressure nozzles, droplet disruption cannot be excluded as a cause for surface oil generation
Summary
Polyunsaturated fatty acids are prone to oxidation. An established technique to protect these lipids is microencapsulation by spray drying an O/W emulsion, which contains dissolved solids in the continuous phase. The emulsion feed droplets get in contact with the hot drying medium. The water in the continuous phase evaporates and the dissolved solids build a wall surrounding the oil [1,2,3]. After drying the oil droplets are embedded within a matrix, which acts as a physical barrier between the environmental oxygen and the oil. In order to react with each other and promote
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