Facile synthesis of Ni-phyllosilicate assisted by polyacrylamide at room temperature for CO2 hydrogenation to methane

Abstract

To elucidate the effect of solution viscosity on the synthesis of Ni-phyllosilicate, polyacrylamide was incorporated to create a viscous aqueous medium containing of sodium metasilicate, nickel nitrate and NH4F. The enhanced viscosity promotes the dispersion of the initial formed crystal seeds and the growth of Ni-phyllosilicate, culminating in a Ni-rich NiPs-RT-6 of a high Ni content of up to 55.2 wt%. Residual polyacrylamide elimination was accomplished via calcination, concurrently enhancing metal-support interaction. The as-synthesized samples display a nanoflower morphology with nanospheres overlaid with numerous thin nanosheets. The relatively small Ni particles around 5.7 nm were obtained after reduction even at a very high Ni loading, owing to its strong metal-support interaction. NiPs-RT-6 achieves a CO2 conversion of 75.9% at 450 °C, 0.1 MPa, 60 L g−1·h−1, which closely approximates thermodynamic equilibrium. The turn over frequency for CO2 (TOFCO2) was substantial, calculated at 3.7 × 10−3 s−1, accompanied by activation energy (Ea) of 80.6 kJ·mol–1. In-situ Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS) further disclosed that m-HCOO– serves as a crucial intermediate following a formate reaction pathway. With its high Ni content, finely distributed Ni particles, and strong metal-support interaction, NiPs-RT-6 demonstrates promising catalytic activity in CO2 methanation.