Facile joining of SiC ceramics with screen-printed polycarbosilane without pressure

Abstract

Joining of SiC ceramics was successfully achieved at a relatively low temperature of 1500 °C without any pressure using pure polycarbosilane (PCS) as the joining material, which was distributed homogenously on the surface of SiC monolith through a screen printing method. The XRD pattern shows that the pyrolysis product of PCS is single-phase SiC. The interlayer thickness of the SiC joint is approximately 2 μm. This ultra-thin interlayer with lower possibility of the existence of defects contributes to the average shear strength of 105.8 ± 10.4 MPa, higher than that of other works using other preceramic polymers to the best of our knowledge. Due to the simplicity, low cost and high joining strength, the screen printing method using PCS as the joining material has good practicality in SiC ceramics joining.