Fabrication of small mock-ups reflecting the design features of the ITER semi-prototype

Abstract

The ITER semi-prototype was designed to qualify the manufacturing technology for the ITER blanket first wall. However, its fabrication is expected to face great difficulty due to a design complexity. Even though joining technology for different materials such as beryllium, CuCrZr, and stainless steel (SS) was developed during the first stage of qualification, the joining is still a key issue for the fabrication of the semi-prototype. In this study, small mock-ups (SMU) were fabricated to realize and verify the manufacturing of the semi-prototype reflecting the described design features. The joining of multiple beryllium tiles on the angled CuCrZr surface was confirmed with SMU#1. Six beryllium tiles were joined using hot isostatic pressing (HIP), and slitting was then performed to form multiple tiles. In SMU#2, HIP was performed two times in order to facilitate the cooling channels at the CuCrZr/SS interface, and to join the beryllium tiles on CuCrZr/SS. The method used to form a pressure boundary for the complex cooling channels was also developed by fabricating the SMU#3. The SMUs confirmed the applicability of the HIP for the manufacturing of the semi-prototype.