Abstract

Nano-crystalline pre-alloyed powders of W-Ni-Fe were fabricated by high energy ball milling mechanical alloying (MA) technique. The change of appearances and the crystallite sizes of powders before and after high energy ball milling were investigated by XRD, TOPAS P software, SEM and EDS. The results show that the nano-crystalline pre-alloyed powders can be fabricated by 5 h high energy ball milling. During the MA process, the diffusion of W, Ni and Fe happens in the process of repeated welding and fracturing. As a result, nano-crystalline supersaturated solid solutions are formed. The crystallite sizes won't be refined after 10 h ball milling. The crystallite sizes of different compositions are almost the same under the same MA condition. Due to the toughening mechanism of rare earth element, the powders of 90W-4Ni-2Fe-3.8Mo-0.2RE alloy are seriously agglomerated after ball milling compared with the other alloys. It can be concluded that the optimal sintering temperature of 90W-4Ni-2Fe-3.8Mo-0.2RE pre-alloyed powders after 15 h mechanical alloying is 1 300–1 350 °C.

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