Abstract
Abstract In this paper, Hot Pressing Flowing Sintering (HPFS) was successfully applied to the consolidation of silicon nitride ceramics at low sintering temperature. Fine-grained α/β-Si3N4 with high density was fabricated by HPFS at 1550 °C. The low temperature densification process was based on the hot pressing flow enhanced particle rearrangement mechanism. The shear stress which generated in the flowing process helped enhance the particle rearrangement with the lubrication of the liquid phase, which lead to collapse of the pores. The densification process was finished with minimum grain growth. Meanwhile, the rod-like β-Si3N4 nuclei was textured during the flowing process. The (101)/(210) ratio of β-Si3N4 was 0.09 on the plane perpendicular to the hot-pressing direction. The Vickers hardness and flexural strength of the sintered sample was 19.59 ± 0.36 GPa and 1022 ± 138 MPa, respectively.
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