Fabrication and Release Mechanism Study of a Nanocapsule Breaker for Controlling Degradation Rate of Insoluble Residue in Slickwater at Moderate-Temperature Reservoirs

Abstract

Summary In an ideal hydraulic fracturing project, the viscosity of hydraulic fracturing fluid (HFF) should drop to facilitate an efficient and quick fracture cleanup once proppants have been placed. Ammonium persulfate (APS) is widely used as an oxidizer breaker to degrade the insoluble residue of the HFF. However, a complex network of artificial fractures with sizes ranging from millimeters to micrometers restricts the transportation application and reaction time of standard breakers and current millimeter-sized capsule breakers. In this study, we introduce an APS nanocapsule (APS-NC) breaker, fabricated via a simple miniemulsion technique, that is capable of addressing the degradation of insoluble residue of the HFF in deep fractures. The nanocapsules are produced through precise control of the nanoprecipitation of poly(methyl methacrylate) (PMMA) onto aqueous APS nanodroplets. Stable aqueous nanodroplets are generated by means of an inverse miniemulsion using Pluronic P-123 as a specific surfactant to form a large and stable water-oil internal surface referring to the long chain and amphipathic property of Pluronic P-123 molecule. Pluronic P-123 is included in the process not only to stabilize the miniemulsion and increase the precipitation efficiency of PMMA but also to function as a thermo-responsive switch for the delayed burst release of APS. The size of the resulting nanocapsules can be controlled within the 207 and 821 nm range, yielding APS up to 92%. The release rate of APS can be controlled by the initial amount of PMMA (150–300 mg), environmental temperature (40–80°C), and environmental pH (3.4–7). When the temperature was 80℃, the initial amount of Pluronic P-123 dominated the release dynamic of APS. Compared with the APS breaker in a dynamic degradation experiment, the APS-NC had a more controllable degradation profile that could cause hydrolyzed polyacrylamide (HPAM) to burst degrade after 6 hours of heating at 80°C.