Abstract
Hierarchically porous mullite foams were fabricated from coal-series kaolin and Al2O3 slurries by freeze-casting using tert-butyl alcohol (TBA) and water as templates. TBA developed unidirectionally aligned pore channels along the freezing direction and water developed lamellar pores. The total porosity (60.2–83.4%), density (0.49–1.23g/cm3) and macro-pore size (10–50µm) of mullite foams were tailored by controlling the solid content of the slurries. The mullitization reaction was completed at the sintering temperature of 1500°C. The compressive strength of mullite foams along the freezing direction was 3.8–49.4MPa. Lower porosity and higher compressive strength of sintered mullite foams were obtained using TBA as solvent compared to water. The thermal conductivity of low density and mechanically stable TBA templated porous mullite with 80.2% porosity was 0.18W/mK, indicting that the freeze-cast porous mullite was a promising refractory material for applications in thermal insulation.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
