Fabrication and mechanical properties of α-Al2O3 whisker reinforced cu-graphite matrix composites

Abstract

In this work, α-Al2O3 whisker reinforced Cu-graphite matrix composites were prepared by spark plasma sintering. Results show that the surface modification of α-Al2O3 whiskers with sodium dodecyl sulfate solution can improve its dispersibility, and the composites obtained are basically completely dense. The relative density of all composite materials is above 95%. The interface bonding mode in the composite is mainly mechanical bonding, and the formation of a diffusion layer is also observed from interfaces. With the increase of α-Al2O3 whisker content, mechanical properties of the composites increase first and then decrease. The composite with 1.0 wt% α-Al2O3 whisker has the best performance. The corresponding relative density, hardness and compressive strength are 96.35%, 56.20 HV, 139.12 MPa, respectively. By analyzing microstructure and fracture morphology of the composites, it is determined that the strengthening mechanisms are mainly fine grain strengthening, particle strengthening and load transfer. Simultaneously, the fracture type is brittle fracture.